Dust in industrial environments can be effectively controlled with misting cannons. These systems can provide instant response solutions and continue with dust suppression benefits for many industries.
In this article, we will cover the great advantages of these machines, where to use them, why to invest in cannon misters from Dustquip and how they can improve your dust management plan.
The goal of misting cannons is to reduce the airborne dust particles at the source, thereby stopping their dispersion throughout the surrounding environment. These systems use water and air pressure to create a fine mist, which is sprayed onto the dust particles. The mist absorbs and weighs down the dust so it does not become airborne and can spread.
Traditional dust suppression methods (spraying water continuously or by water trucks) use 4 to 10 times more water without the same effect of dust control compared with misting cannons. As a result, the ultra-fine mist uses little water, making the process more eco-friendly. This contributes to a reduction in water demand, which not only helps reduce operational cost, but also reduces the environmental impacts from dust suppression activities. It is why in the industries working in places where water is a valuable resource, misting cannons are the best solution.
Once programmed, these systems can run on autopilot, springing to life when dust levels exceed a predetermined threshold, or when environmental conditions warrant it. Additionally, many misting systems have the added feature of wind sensors that automatically adjust the angle of the mist to keep everyone well-covered. Such precision guarantees that dust suppression is applied precisely where it is needed, while no water or energy gets wasted.
During a demolition project, controlling the dust is necessary to keep the workers and surrounding environment safe. Demolition projects in cities can create high levels of dust due to the demolition of buildings, roads, and other structures. For such cases, misting guns can be used to control the dust generated from these projects.
The result is a fine mist produced by the cannons rapidly extinguishing the dust particles, creating a much safer work environment and limiting the impact on adjacent areas. Since the misting cannons are automated, dust suppression is also consistent throughout the entire demolition process.
Since they deal with giant chunks of metals, plastics and debris, scrap yards generate a good amount of dust. In facilities such as scrap yards, misting cannons are routinely employed to suppress this dust and keep a clean, safe workspace. The misting system suppresses the dust that could otherwise be created during processing of the materials, keeping air quality at acceptable levels and minimizing the risk of respiratory problems in workers.
Furthermore, misting cannons can be positioned around the scrap yard to blanket larger areas with dust control throughout the entire facility.
Concrete crushing is a very dusty operation, which can generate significant volumes of particulate matter emissions. Dust suppression is an effective solution for concrete crushing operations using misting cannons. Misting systems eliminate that dust by directing a fine mist at the crusher and surrounding areas to prevent the dust from heading offsite, which helps keep the worksite clean and compliant with air quality regulations.
Misting systems are also beneficial when needed automatically, so dust control is consistent through the entire process — leading to improved productivity and worker safety.
Steel mills also create a lot of dust as byproducts of cutting, welding, material handling, etc. Steel mills use misting cannons to manage dust levels to safeguard workers from harmful airborne particles. The fine mist created by the cannons then shifts dust particles falling in crucial locations like steel processors, scrap handlers, and storage areas.
Adding to the advantage of automation, misting systems are programmable and can be turned on or off depending on the environmental conditions, which means dust control is always active whenever required.
In summary, misting cannons are invaluable tools for industries desperate to control dust, enhance safety, and reduce their environmental footprint. Dustquip’s cannon misters are better for dust management due to their properties of high dust suppression, low water usage and autonomous operation.
Investing in a misting system for dust suppression is an effective solution, and selecting the right system can make the difference in ensuring efficiency that best suits your dust control needs. Specialized in effective dust control, Dustquip provides cannon misters which are highly competent yet suitable for various industrial needs.
